✦  Scientifically Standardized Herbal Extract Supplier for Nutraceutical & Dietary Supplement Brands  ✦
State-of-the-Art Facilities

Our Facilities

One campus, built for purity, potency, consistency and traceability.

  • WHO-GMP Certified
  • US-FDA 21 CFR 117 & 111 Registered & Inspected Facility
  • FSSC 22000 Version 6.0
  • Commercial-Scale Production
Manufacturing Facility

Engineered to Preserve What Nature Already Perfected

The less a fresh herb is disturbed, the more of its natural bioactive spectrum survives into the finished powder.

Every extract we make passes through a facility built around that principle. Our state-of-the-art plant combines process technologies that give precise control at every stage, from raw material intake to the finished, standardized powder.

The campus is designed to serve herbal and food industries that need dependable, commercial-scale production, batch after batch.

Sakti Naturals manufacturing campus with landscaped grounds and blue-clad factory buildings

Built on Compliance

  • WHO-GMP
  • US-FDA 21 CFR 117 & 111 Registered & Inspected Facility
  • FSSC 22000 Ver. 6.0
  • ISO 14001:2015
  • NPOP & NOP Organic Processing
  • Halal MS & BPJPH
  • OU Kosher
  • FSSAI (State) & FoSCoS (Central)
  • Sedex Member
  • SICCI Member
Inside Our Plant

From Fresh Herb to Standardized Powder

Six controlled stages take every batch from raw herbs to a sealed, labelled and traceable drum.

Production floor showing the spray drier cone and falling film evaporator beneath a steel mezzanine
Extraction & processing floor: spray drier and falling film evaporator under one roof
Stage 01

Extraction

Proven method ensuring maximum yield and consistency

Our extraction facility is designed to WHO-GMP and US-FDA registered & inspected facility norms. It delivers maximum extraction efficiency with minimum treatment of the plant material, so the extract keeps the natural spectrum of bioactives found in the fresh herb.

Conventional stainless-steel batch extractors on a blue steel platform

Conventional Extractors

Precision-controlled batch extraction for consistent yield and purity in every run.

Large horizontal rotary extractor vessel

Rotary Extractors

High-efficiency separation at commercial scale while protecting extract integrity.

Stage 02

Filtration

Multi-stage filtration for purity, clarity & safety

After extraction, the liquid extract passes through multiple filtration stages to remove plant residue and fine particles before concentration.

Stage 03

Concentration FFE

Solvent-free concentration preserving bioactive potency

A state-of-the-art falling film evaporator (FFE) operates at high vacuum and low temperature to concentrate the extract while achieving the best product quality.

Stainless-steel falling film evaporator columns

Falling Film Evaporator

High-vacuum, low-temperature concentration of liquid extracts.

Stage 04

QC & QA

Ensuring batch-to-batch consistency & potency

Quality checks run between every stage of the process, from extraction through to drying and packing. Each batch is checked before it moves forward, so the finished extract stays consistent and potent from one batch to the next.

Stage 05

Spray Drier

Transform liquid extracts into fine powder with superior stability

Our spray drier uses a rotary disc atomiser to convert thermolabile liquid extracts into fine, free-flowing, spray-dried powders.

Spray drier with large conical drying chamber and control panel

Spray Drier

A rotary disc atomiser converts thermolabile liquids into fine spray-dried powders.

Stage 06

Sample Drums

Secure, labelled and batch-tracked for complete traceability

Finished extract is packed into sealed drums, labelled and batch-tracked, so every shipment can be traced back to its production batch.

Sealed blue HDPE drums with batch labels loaded inside a shipping container

Packed & Ready to Ship

Sealed, labelled drums loaded for export, each one traceable to its batch.

Also on site

Supporting Equipment

Additional units that support the main process line

Alongside the six main stages, the plant runs dedicated equipment for raw material preparation and vacuum drying.

Stainless-steel fruit processing line with inclined conveyor

Fruit Processing Station

A dedicated line that maintains hygiene and raw-material quality from intake to extraction.

Rotary vacuum drier vessel

Rotary Vacuum Drier

Operates at high vacuum and low temperature to maintain high quality.

Infrastructure

Engineered for Standardized Quality

Supporting units on the same campus keep every batch tested, documented and traceable.

Extraction Plant

Aqueous extraction lines calibrated for consistent yield and purity.

Standardization Unit

In-house standardization to defined marker compounds before every batch is released.

Quality Control Labs

Dedicated analytical, microbiological and instrumentation labs for identity, purity and potency testing.

Packing & Dispatch

Moisture-controlled packing lines and traceable dispatch for domestic and export shipments.

Warehousing

Segregated, climate-monitored storage for raw botanicals, work-in-progress and finished extracts.

Compliance Systems

Documented SOPs, batch records and traceability systems aligned with GMP and FSSC 22000 Version 6.0.

Our Products

Herbal Extracts Built for Global Brands

Standardized herbal extracts produced through these facilities for nutraceutical, dietary supplement and cosmeceutical brands.

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